Adventures in routing/table making-
I'm making 3x tables that are about 45cm x 110cm and are going to hold potted plants in front of 3 windows. I have plywood that'll sit inside and be covered in tiles. I've used 1in x 3in common boards for the frame/border on the other 2 tables, but went with pine 2x4 on this one because I wanted something sturdier. First mistake right there. I thought the boards looked flawless when I picked them out, but there's just enough warping to make them not fit together perfect (I have standard tile/3mm spacing on all sides, so not much wiggle room).
I can't get a perfectly 45d cut on my cheapo miter saw, either. Not sure if that's all me or all the saw. I'm not used to doing wood projects with tolerances this tight since I've never done furniture before.
I set up a router table that I'm happy with, but learned a few things after using it for 2 hours yesterday. First off, I know what it sounds like when your bit isn't locked in tight now.
the biggest issue I had was trying to make a 15mm x 22mm notch (don't know the correct name) on the inside lip of the 2x4s for the plywood to sit down in. I think I was just being way too aggressive at first. Is that too aggressive of a cut to make with a router? If not, what bit should I be using? I ended up running the boards through multiple times, taking off 1/4in at each increment and that worked a lot better.
I definitely need a better vacuum for dust collection though. The one I had was struggling. I did Roman ogee edges on the top and bottom outside edges that look great. The end result of the inner notch looks great, but was frustrating while I was doing it just because I wasn't sure if I picked the wrong bit or was being too aggressive.
I only have 4 bits right now, but they're too far below the table if I fully seat them into the collet. Is this normal, or is it just because I picked a harbor freight router table? Also the guides with 1/8in marks on the table itself are just painted or something and they started wearing off after I put the 2nd board through. That's the one that really pissed me off, so I might try engraving them with the Dremel and marking them.
Getting the 45d cut wrong (probably sitting around 42d) at the end of the 2x4s is the worst part, since I'm not sure the best way to fix it right now.
The work benches with lumber racks I made right when I moved into the house are a source of pride for me because they're sturdy as fuck, but trying to make fancy fucking furniture for the first time is making me feel like a little bitch.