Thanks, I'll start trying that today. "Orange peel" texture is dead on. Some of it is from the etching, but its definitely mostly from the application. I'm using A HVLP sprayer but haven't had it long
HVLPs don't spray like a conventional gun.
1- cheap HVLP guns only 'HVLP' when their psi / bar is set below the max (usually marked on the gun).
2- HVLPs squirt paint much differently than a conventional gun, general rule is you need to get your fluid tip closer to your work, and make your passes slower.
True orange peel is generally a sign of you moving your passes a bit to fast. When spraying an uneven surface the pattern underneath can 'print' into your finish as the solvents flash out and the film thickness shrinks.
General spray gun tips-
Guns are designed to squirt fluid pin wide open, fan wide open. This can be wider than work sometimes and you are wasting material with bad transfer rate from blow-by. So anytime you narrow the fan, you need to drop the fluid needle too, also when choking down fan width you need to drop pressure going into gun to keep the psi / bar under max.
Biggest tip when learning to spray well if set up LOTs of light. You need to see how the paint is laying down as you move. Also don't stand behind a spray gun like its a firearm, you can't see shit. Hold the gun off to the side, turn your head and watch the fan coming out of the gun and how it is interacting with the surface as you are applying.
The whole trick to getting a mirror finish spray job is being able to walk the super fine line of laying it down wet so it flows, but not wet enough to make it start running or smiling.
Takes a lot of practice and every coating material behaves differently.
Edit - Also HVLPs rely on cfm not psi, and a lot of home compressors don't make good cfm, it effects how well the gun lays down material