Has anyone ever attempted cast concrete? I have a fireplace bottom, that is now brick, that I want to cover with a piece of stone/concrete, but its roughly 89"x 23" and I want it about 2" thick so its pretty big (See below CAD drawing). I have been looking into casting some counter top grade concrete for this slab. I figure when all is said and done it will cost me about $150, including the melamine form material to build the form and the #10 reinforcement metal to keep it from cracking, which is not bad and im sure I could not touch a real piece of stone for that price. jsut wondering if anyone here ever attempted this before to see where the pitfalls are and if its worth the effort.
I have been looking at some youtube stuff on this over the past few weeks and they have a ton of resources on this stuff that goes over the entire process. Some even discuss some advanced ways of using fiber reinforced concrete as a backer with a coat of sprayed on concrete for the finished visible part. Its quite interesting. and personally I love the look of this stuff compared to granite and other natural occurring stones. Im just going to use the old fashioned standard form casting method.
The plan is to see how this goes and whether its worth the effort and see how the finished product looks. Then, if this works out, I will be incorporating this to my kitchen redo which will probably be next year sometime. (I plan to build all the cabinets one by one this winter and spring).
As far as the family room project is going, I have everything pretty much done except for the fireplace and mantle. The walls and trim are up and primed. So once this is all finished up, just paint, install carpet and its done. It has taken me all summer to do this, but I was lazy as fuck. could of probably done it all within a few weeks, but I took my time and it looks outstanding so far.
And here is my kitchen cabinets all designed up, ( Im slow at work, lol)
What you cant see in that picture is every piece of wood/plywood is designed to scale including drawers and doors. So all I have to do is produce some drawings and im all ready to go cabinet by cabinet. (what is not shown is the wall cabinets)